New warehouse pioneers system only used in China

News imageKate Bradbrook/BBC Brian Luck smiles at the camera while inside the warehouse, wearing a high vis vest with the Yusen Logistics name and logo, over a white shirt. He has a smartly trimmed beard and moustache, and wears a lanyard.Kate Bradbrook/BBC
Brian Luck says the Northampton warehouse is a "pioneering site" with its robotic system

A new giant warehouse in England's logistics "golden triangle" is adopting pioneering technology previously only used in China, a company said.

Yusen Logistics UK said it will use a robotics and four-way conveyor system at its new site on the edge of Northampton, which will also employ hundreds of staff.

"There are some roles that robots can do better than people, but fundamentally robots don't work without people," said David Evans, the company's managing director.

The Japanese firm opened its 1.1m sq ft (102,193 sq m) site with a fusion ceremony that included a traditional counting song, sushi, and fish and chips.

News imageYusen Logistics A close up shot of two robot transporters, which sit below short-legged tables holding wooden pallets. The robots are black and look similar to a robotic hoover or mower. Logos in white include Yusen Logistis, Logistex and Geek +.Yusen Logistics
Yusen Logistics UK will use a robotics and four-way conveyor system at its new warehouse
News imageYusen Logistics A zoomed out photo showing one robot beneath a table loaded with a pallet of several cardboard boxes.Yusen Logistics
Robots are used to move pallets of goods around the enormous warehouse

Evans said 150 people were already working at the site, but that could rise to 500-900 as operations expanded.

"What we're seeing here is a change in the skill set that we need in our industry. We have more technicians, more engineering roles," he said.

Brian Luck, the site's general manager, said humans and robots would work closely together.

"The system is purely designed to make the goods-to-person access, where staff can pick up to eight orders plus at any one time.

"That is the first time outside of China that this system has actually been deployed here in Europe, so we're pretty much the pioneering site for that outside of China," he said.

News imageA woman stands on stage singing into a microphone while a man sits on a chair playing a traditional stringed instrument. Both wear traditional Japanese clothing. Behind them is a sign saying Yusen Logistics.
Japanese singers provided entertainment during an opening ceremony at the warehouse

The centre will focus on "business-to-business deliveries", primarily working with electronics manufacturers, but also provide home delivery services.

A quarter of the space will house pharmaceuticals, which need to be temperature-controlled.

Next to the M1 motorway, the company has labelled the site as a "sustainable" distribution centre, complete with solar panels and rainwater harvesting.

Yusen also hopes to utilise the Northampton Gateway Rail Freight Interchange in the future, which has suffered delays and setbacks in making it operational.

The new warehouse is on the Segro Logistics Park, between Milton Malsor and Collingtree.

Permission for the park was granted in 2019 for rail-served warehousing and ancillary buildings.

People in nearby villages had campaigned against the plan, saying it would cause unacceptable traffic congestion and put green space and wildlife habitats at risk.

News imageYusen Logistics An aerial view of the warehouse which is rectangular shaped and grey coloured, with a huge car park in front. It is next to a railway lineYusen Logistics
Yusen Logistics' warehouse is on the Segro Logistics Park where a new Amazon distribution centre also recently opened

Benjamin Bird, Yusen's business development director, said the company picked the site for two reasons.

"One, we're in the [logistics] golden triangle - it kind of starts at Leicester, goes all the way down to Milton Keynes and across.

"We've also got other sites in the area, such as Grange Park, Wellingborough, Malton," he said.

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